Carlton 3500D Spécifications

Model 3500D Machine Serial # _____________ Engine Model # _____________ Engine Specification # _____________ Engine Serial # _____

3500D FRAME ASSEMBLY 78 BASE FRAME ASSEMBLY

3500D FRAME ASSEMBLY 79 REMOTE BOX ASSEMBLY ITEM NO PART NO DESCRIPTION QTY 1 0300141 Remote Manifo

3500D FRAME ASSEMBLY 80 REMOTE BOX ASSEMBLY

3500D FRAME ASSEMBLY 81 SWING OUT BOOM ASSEMBLY ITEM NO PART NO DESCRIPTION QTY 1 3500245 Swing O

3500D PIVOT ASSEMBLY 82 ITEM NO PART NO DESCRIPTION QTY 1 3500120 Pivot 1 2 3500159 Hardened S

3500D PIVOT ASSEMBLY 83

3500D ENGINE ASSEMBLY 84 ITEM NO PART NO DESCRIPTION QTY 1 02001051 Engine - 60 HP Deutz Turbo Diese

3500D ENGINE BELT ASSEMBLY 85 ITEM NO PART NO DESCRIPTION QTY 1 0400104 Engine Belt – 4B82 1 2 0250105 Sheave

3500D ENGINE BELT ASSEMBLY 86 NOTE: Make sure the grease fitting is on top of the stub shaft assembly before bolting t

3500D JACKSHAFT ASSEMBLY 87 ITEM NO PART NO DESCRIPTION QTY 1 3500185A Jackshaft – 1 11/16” 1 2 0500113 Li

3500D SAFETY ALERT

3500D POLY CHAIN® BELT ASSEMBLY 88 ITEM NO PART NO DESCRIPTION QTY 1 3500204 Poly Chain® Guard Cover 1 2 0400113 Poly Chain

3500D CUTTER WHEEL ASSEMBLY 89 ITEM NO PART NO DESCRIPTION QTY 1 3500186 Cutter Wheel 1 2 3500184 Cutter Wheel Shaf

3500D CUTTER WHEEL ASSEMBLY 90

STUMP CUTTERS MODEL TYPE ENGINE HP FUEL CUTTINGDEPTH CUTTINGHEIGHT CUT SWING NO. TEETH WHEELDI

3500D SAFETY ALERT

STUMP GRINDER LIMITED WARRANTY J.P. Carlton Co. Inc., hereafter referred to as the “Manufacturer”, warrants each new Carlton Grinder to be fre

STUMP GRINDER LIMITED WARRANTY EXPLANATION OF LIMITED WARRANTY The manufacturer will not reimburse the customer or dealer labor cost incurred

Warranty Validation Form Congratulations on your purchase of a Carlton Stump Grinder. This product has been designed and manufactured to provide yea

3500D TABLE OF CONTENTS INTRODUCTION FOREWORD 1 GENERAL INFORMATION 2 MACHINE FEATURES 3 MACHINE SPECIF

3500D FOREWORD 1 Congratulations on your purchase of a new Carlton® Professional Stump Grinder!

3500D GENERAL INFORMATION 2 The J. P. Carlton Company constantly strives to create the best equipment available in the stump cu

3500D MACHINE FEATURES 3 (Remote machine shown here.) • Direct hydraulic drive pump. • Low Maintenance drive belts.

3500D MACHINE SPECIFICATIONS 4 Engine ...60 HP Deutz Turbo Diesel

3500D MACHINE SPECIFICATIONS 5

3500D SAFETY PRECAUTIONS 6 Before operating the stump cutter, read this manual, the engine manual, and all the safety deca

3500D SAFETY PRECAUTIONS 7 Be Safe and Practice Safe Operation using the following guidelines.

DIESEL ENGINE EXHAUST WARNING CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the Stat

3500D SAFETY PRECAUTIONS 8 • Never allow spectators to stand and watch machine in oper

3500D DAILY CHECKLIST 9 • Make sure safety pins and safety chock are in position before towing. Always crisscros

3500D MACHINE CONTROLS 10 ENGINE CONTROLS - Refer to engine manufacturers owners’ manual for controls, operation, and se

3500D MACHINE CONTROLS 11 SWING SPEED ADJUSTMENT • Adjust swing speed for smooth operation. Turn valve counter-clockw

3500D MACHINE CONTROLS 12 OPTIONAL REMOTE CONTROL OPERATION – WIRED • The control functions operate the same on a remo

3500D MACHINE CONTROLS 13SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING, SEVERE PERSONAL INJURY COULD OCCUR.

3500D MACHINE CONTROLS 14 OPERATION – WIRELESS • THE CUTTER WHEEL MUST BE DISENGAGED BEFORE STARTING THE MACHINE. • T

3500D MACHINE CONTROLS 15 PROGRAMMING – WIRELESS • If there is a problem with the receiver or the transmitter and eith

3500D MACHINE CONTROLS 16 TROUBLESHOOTING SEE THE RADIO CONTROL MANUAL FOR ANY OPERATING PROBLEMS WITH THE RADIO RECEIV

3500D TOWING GUIDE 17 SAFETY: NEVER ALLOW INEXPERIENCED DRIVERS TO TOW MACHINERY. Always make sure ball si

3500D MACHINE OPERATION 18 STARTING - READ ENGINE MANUFACTURERS OWNERS’ MANUAL BEFORE

3500D MACHINE OPERATION 19 • Lift boom and remove boom chock block. • Reduce engine RPM to idle. • Raise cut

3500D MACHINE OPERATION 20 • Lower spinning cutter wheel to stump and make a few light passes at stump to get a feel for

3500D MACHINE OPERATION 21For optimal performance, the stump should be cut with the portion of the cutter wheel shown. N

3500D MACHINE MAINTENANCE 22 SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING, SEVERE PERSONAL INJURY COULD OCCUR. TUR

3500D MACHINE MAINTENANCE 23 • Check hydraulic oil tank. A sight glass is provided on the tank for easy viewing. Keep filled

3500D MACHINE MAINTENANCE 24 • Check cutter wheel, pockets, and teeth for wear. If any repair is needed, see Servicing Cutter

3500D MACHINE MAINTENANCE 25 • Grease cutter wheel shaft bearings daily. These bearings should be purged using grease EVERYDAY

3500D MACHINE MAINTENANCE 26 • Grease bottom pivot hardened bushings weekly. Use Texaco® Starplex II grease. Wipe off excess

3500D LUBRICATION SCHEDULE 27 • The model 3500D, as well as all of our machines, is built to be a rugged performer. Your new m

3500D SAFETY ALERT

3500D TROUBLESHOOTING GUIDE 28 COMPLAINT CAUSE CORRECTION Engine will not start. (See Engine Manufacturers’ Manual for further i

3500D TROUBLESHOOTING GUIDE 29 COMPLAINT CAUSE CORRECTION Cutter wheel stops turning. • Belt not engaged. • Belt loose. • Engi

3500D MACHINE WIRING 30 STANDARD WIRING DIAGRAM

3500D MACHINE WIRING 31 REMOTE WIRING DIAGRAM

3500D MACHINE WIRING 32 REMOTE BOX WIRING

3500D MACHINE WIRING 33 RADIO WIRING DIAGRAM SEE RADIO CONTROL MANUAL, INCLUDED IN THIS MANUAL, FOR MORE

3500D LIGHTS & BRAKES ASSEMBLY 34 LIGHT ASSEMBLY ITEM NO PART NO DESCRIPTION QTY 1 0350008 Coiled Connector Assembly

3500D LIGHTS & BRAKES ASSEMBLY 35 ELECTRIC BRAKE ASSEMBLY ITEM NO PART NO DESCRIPTION QTY 1 0550220 Backing plate ass

3500D LIGHTS & BRAKES ASSEMBLY 36 TRAILER LIGHTS & BRAKES WIRING

3500D SERVICING CUTTER WHEEL 37 SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING, SEVERE PERSONAL INJURY COULD OCCUR. TURN

3500D SERVICING CUTTER WHEEL 38TOOTH ARRANGEMENT • Inspect pockets, teeth and bolts for damage and replace as required. • When rep

3500D SERVICING CUTTER WHEEL 39 OPTIONAL: Sandvik® Dura Disk II Cutter Wheel • If the machine is supplied with the optional Dura Di

3500D SERVICING CUTTER WHEEL 40 TOOTH ARRANGEMENT • Inspect pockets, teeth and nuts for damage and replace as required. • When rep

3500D SERVICING CUTTER WHEEL 41 TOOTH SHARPENING Begin by chamfering shank back past edge of carbide. You do this bec

3500D SERVICING HYDRAULICS 42 SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING, SEVERE PERSONAL INJURY COULD OCCUR. TUR

3500D SERVICING HYDRAULICS 43 REPLACING ROD ENDS • Should a rod end need replacing, loosen through bolt clamping rod end to cyl

3500D SERVICING BOOM PIVOT 44 SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING, SEVERE PERSONAL INJURY COULD OCCUR.

3500D SERVICING BELTS 45 Replacing V-Belt SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING, SEVERE PERS

3500D SERVICING BELTS 46 Replacing V-Belt • Remove the belt keeper at the jackshaft pulley for easier belt remo

3500D SERVICING BELTS 47 Replacing V-Belt • Replace the belt keeper at the jackshaft pulley. • When adj

3500D SAFETY ALERT

3500D SERVICING BELTS 48 Replacing Poly Chain® Belt SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING, S

3500D SERVICING BELTS 49 Replacing Poly Chain® Belt • Loosen, do not remove, the nuts on the bolts that are hol

3500D SERVICING BELTS 50 Replacing Poly Chain® Belt • Remove old belt and replace with new one. • Replace t

3500D SERVICING BELTS 51 Replacing Poly Chain® Belt • Check belt alignment using a straight edge. Adjust belt

3500D SERVICING BELTS 52 Replacing Poly Chain® Belt • Retighten the bolts in the jackshaft bearings when the t

3500D SERVICING BELTS 53Replacing Poly Chain® Belt

3500D SERVICING BEARINGS 54 Replacing Jackshaft Bearings SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING, SEVE

3500D SERVICING BEARINGS 55 Replacing Jackshaft Bearings • Remove the Poly Chain® guard cover and bottom cover. Follo

3500D SERVICING BEARINGS 56 Replacing Jackshaft Bearings • Remove the four bolts holding the jackshaft bearings in pla

3500D SERVICING BEARINGS 57 Replacing Jackshaft Bearings • Replace the Poly Chain® belt. Follow the instructions in t

3500D SERVICING BEARINGS 58 Replacing Jackshaft Bearings • Line the jackshaft pulley up with the engine pulley using a

3500D SERVICING BEARINGS 59 Replacing Jackshaft Bearings • There are two setscrews in each bearing lock collar. Tighte

3500D SERVICING BEARINGS 60Replacing Cutter Wheel Bearings SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING, SE

3500D SERVICING BEARINGS 61 Replacing Cutter Wheel Bearings • Loosen the setscrews in the locking collars of the bearin

3500D SERVICING BEARINGS 62 Replacing Cutter Wheel Bearings Replace the Poly Chain® belt. Follow the instructions in

3500D SERVICING STUB SHAFT 63 SAFETY • NEVER SERVICE A MACHINE WITH THE ENGINE RUNNING, SEVERE PERSONAL INJURY COULD OCCUR.

3500D SERVICING STUB SHAFT 64 • Next you will need to remove the jackshaft sheave. Remove the bolts in the jackshaft sheave

3500D SERVICING STUB SHAFT 65 • You can now remove the bearing supported stub shaft plate. Remove the bolts holding the s

3500D SERVICING STUB SHAFT 66 • Replace any parts found defective or worn. Put stub shaft coupling plate onto the flywheel.

3500D SERVICING STUB SHAFT 67 • Bolt grease fitting to the air filter bracket. • Before starting the engine, apply grea

3500D SAFETY ALERT

3500D HYDRAULIC ASSEMBLY 68 REMOTE CONTROL HYDRAULIC ASSEMBLY ITEM NO PART NO DESCRIPTION QTY 1 0300150A Val

3500D HYDRAULIC ASSEMBLY 69 REMOTE CONTROL HYDRAULIC ASSEMBLY

3500D HYDRAULIC ASSEMBLY 70 REMOTE MANIFOLD ASSEMBLY ITEM NO PART NO DESCRIPTION QTY 1 0300150A Aluminum Man

3500D HYDRAULIC ASSEMBLY 71 SWING OUT CONTROLS HYDRAULIC ASSEMBLY ITEM NO PART NO DESCRIPTION QTY 1 0300130

3500D HYDRAULIC ASSEMBLY 72 SWING OUT CONTROLS HYDRAULIC ASSEMBLY

3500D HYDRAULIC ASSEMBLY 73 LIFT CYLINDER ASSEMBLY – 3 X 10 (Assembly Part # 0300105E) ITEM NO PART NO DESC

3500D HYDRAULIC ASSEMBLY 74 SWING CYLINDER ASSEMBLY – 3 X 8 (Assembly Part # 0300105D) ITEM NO PART NO DESC

3500D HYDRAULIC ASSEMBLY 75 TONGUE CYLINDER ASSEMBLY – 3 X 48 (Assembly Part # 0300105G) ITEM NO PART NO DE

3500D HYDRAULIC ASSEMBLY 76 HYDRAULIC PUMP ASSEMBLY (Part # 0300142) ITEM NO PART NO DESCRIPTION QTY 1 030017

3500D FRAME ASSEMBLY 77 BASE FRAME ASSEMBLY ITEM NO PART NO DESCRIPTION QTY 1 3500145 Frame Weldmen